JINPAT Slip Ring Product Testing Scheme

2024-04-29 23:50
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As a device for rotating conduction andtransmitting electrical signals, the conductive slip ring, althoughstructurally relatively simple, requires a series of standards to regulatevarious operations during raw material procurement, manufacturing, and otherprocesses to ensure its operational stability. After the conductive slip ringis manufactured into a finished product, it also undergoes multiple rounds ofinspections. JINPAT, as an experienced international manufacturer of conductiveslip rings, has developed a unique and distinctive product testing process.Apart from basic appearance checks, in terms of mechanics and electronics,JINPAT has many unique product testing schemes.


Take mechanical performance as an example.To verify whether a conductive slip ring meets the design criteria, JINPATplaces multiple samples on the JINPAT lifespan test bench. Under poweredconditions, the slip rings undergo lifespan tests at ultra-high intensities,running continuously for twenty-four hours a day. For example, the LPC-0210designed by JINPAT with a lifespan of over 100 million rotations, even thoughthe client's required speed is only 300rpm, JINPAT increases the speed to1200rpm on the test bench to quickly determine its total lifespan, thusobtaining accurate lifespan data in a shorter time. For first-piece products ornew structure conductive slip rings, this testing method is particularlystringent.


Excellent mechanical quality conductiveslip rings also require excellent electrical performance to be considered aperfect product. Electrical performance also needs to be determined throughtesting. For instance, on JINPAT's lifespan test bench, the electricalparameters of the products are recorded at regular intervals. Different typesof conductive slip rings have slightly different electrical parameters. Whenone or more of these parameters exceed the design values, its lifespan limitcan be determined based on these parameters.


According to industry regulations for conductive slip rings and standards related to the design lifespan of electrical products, professional manufacturers like JINPAT generally inspect the insulation resistance, dynamic contact resistance, contact resistance fluctuation value, and isolation degree of the conductive slip rings one by one.

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